In a Nutshell: Superb gas mileage, one of Ford’s best new products yet……..and possibly a sign of the future.

Ford introduced the mid-sized Fusion/Mercury Milan/Lincoln Zephyr triplets (the Zephyr is now the MKZ) in the fall of 2005, as 2006 models, to have a new mid-sized series to bridge the gap between the small Focus and the larger Ford Five Hundred/Mercury Montego (since renamed the Taurus/Sable). The old mid-size Taurus/Sable line had been discontinued, as had the old mid-size Ford Contour/Mercury Mystique series, and Ford needed a new mid-size line to replace them, as the new Five Hundred/Montego were now considered full-size cars (Ford renamed them to Taurus/Sable, but they are not to be confused with the old Taurus/Sable lines. The Fusion/Milan/Zephyr triplets tested out well, made Consumer Reports’ Recommended list, and soon developed a reputation for well-above-average build quality and reliability, most unusual for first-year, American-designed cars (though the new Chevy Malibu, also an impressive design, also did fairly well in the reliabilty department). At first, the Fusion/Milan/Zepyhr (MKZ) were offered with the choice of 4 or V6 engines (V6 only for the MKZ) and FWD only, though AWD versions (with the V6) were later offered.
It is not surprising that these cars have developed a good reputation for quality. Ford’s new corporate leadership, unlike that of GM and Chrysler, has not only managed to keep the company away from the auction block, bankrupcy, and Government bailout money, but appears to be serious about catching up to the Japanese in vehicle quality. Consumer Reports now rates almost all Ford products, with a few truck-based exceptions, as average or better in reliability….far more so than with GM or Chrysler, though some GM designs have shown quality improvement as well.

For 2009, the Fusion line is offered in 3 conventional gas-engine lines…..the S, SE, and SEL (the new Hybrid is considered a 2010 model). As before, two gas engines are offered….a 2.3L, 160 HP four and a 3.0L, 221 HP V6. Three transmissions are offered…a 5-speed manual, 5-speed automatic, and 6-speed automatic. FWD is offered with the Four, and FWD/AWD with the V6 (the Four is not considered powerful enough for the extra weight/drag of AWD). The Hybrid comes with a special, Ford-designed, Atkinson-Cycle, gas 2.5L in-line four with 156 HP and a 106 HP permanent-magnet electric motor of Toyota design (as with the Escape hybrid, Ford and Toyota worked jointly on the Fusion’s Hybrid powertrain). Only four-door sedans are offered in the American market; no other body styles (though I wish that Ford would do a raised, wagon version the compete with Subaru wagons).

Though, of course, it has negative features just like any other car, I was, overall, quite pleased with the new 2010 Fusion Hybrid. Despite a few flimsy-feeling switches and snaps inside, it is apparant that this was NOT a car that was just thrown together carelessly on the assembly line, with little inspection, and then pushed right out the front door to the dealerships. This car showed a number of signs of quality in its materials, solidness, and assembly precision. I know that this will sound like heresy to many of you Toyota/Lexus fans in the forum, but, IMO, the new Fusion trumps the Camry, quality-wise, in several areas, particularly in door solidness and interior trim/hardware (go see the car for yourself if you doubt this). This, of course, is the result, not only of Ford’s efforts to improve quality, but also the fact that Toyota has significantly cheapened new Camrys compared to their predecessors, using flimsier materials. The new Camry still has its traditional butter-smooth, refined drivetrain and a slightly better paint job than the Fusion, but, otherwise, the Fusion, IMO, generally outdoes it. Both the Camry and Fusion, of course, have excellent Hybrid drivetrains (the Fusion’s, of course, is partly Toyota-sourced)…more on that later.
I chose to review a Fusion Hybrid for several reasons, despite the fact that it is a rather hard-to-get model right now. First, there seems to be a lot of CL interest in it, although I did not get any direct review requests. Second, the vehicles that I DO have review requests for have still not arrived in area dealerships except for the new Camaro, and new Camaros are all pre-sold and not available for test-drives (yet). There is also a lot of interest in the new Fusion Hybrid in the general auto press. And, like it or not, we could (?) be looking here at one of the bedrock cars of the near-future. The Obama Administration, just a few days ago, announced new CAFE (Corporate Average Fuel Economy) for the 2016 model year just 6 years away (less than that, from an auto-design standpoint, as it often takes several years to design and perfect new vehicles. Obama announced a 36-MPG average-fleet-economy standard for the future, and Congress, for the most part, seems to be going along with it, though it could be modified a little. But, given the Fusion’s superb 41 MPG city and 36 Highway ratings, which is astounding for a car this size and weight (far more than any other mid-side car in the American market), we have what appears to be a new state-of-the-art for this class. No, it can’t match the 51 MPG City rating of the new Toyota Prius, but the Prius doesn’t have this size, weight, or (presumably) comfort. And, with 39 MPG combined, the new Fusion Hybrid easily meets the new 36-MPG CAFE demand that the Government is determined to shove down our throats.

I also had a rather pleasant review in some other ways, too. First, it was a gorgeous day…mild, sunny, and dry. The owner of the Ford shop I went to today was a former Lexus salesman in the past. In fact, he was the same sales rep I had bought my yellow Lexus IS300 from, years ago. His late father had owned a different branch of the same Ford dealership. As I had not seen him in several years, before the review, I went into his office, and we talked over some old times. He knew I was car-saavy, and was interested in my opinion of today’s Lexus and Ford products. I told him I had joined CL several years ago and also had a Subaru. He was more than glad to let me take a new Fusion Hybrid out for a spin. By sheer luck, he had an unsold one there, a black one (and unsold hybrids can sometimes be hard to find, as gas prices, and demand for hybrids, are going up again). It didn’t stay unsold long, though. As soon as I got back to the dealership with it after the review and test-drive, someone else was waiting with a salesman for a test-drive, so I gave him the key and a brief description of the way it drove. That person took it out, came back, and bought it, right on the spot (I didn’t ask how much he paid, but, with the demand for hybrids even in a recession, it was likely at or close to list). And, guess what? I knew THAT salesman, too. A former co-worker of mine, with my help, had bought an F-150 Ford truck from him.
OK, so much for rehashing old times. On with the review.
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